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Restoration complete at last!

6th December 2010|My 1951 Matchless G3LS, Restoration of my bikes
Home » My Matchless motorbike blog » My 1951 Matchless G3LS » Restoration complete at last!
My restored Matchless G3Ls ready at last!

My restored Matchless G3Ls ready at last!

After about two months of trecking across Hyderabad to visit the mechanics workshop in the old city, I have at long last collected my bike today!  It should have actually been ready at the end of last week, but there were still a few small issues to get sorted and so I left it for another couple of days and arranged to collect it today at 2 o’clock.

Needless to say that when I got there just after 2pm it still wasn’t quite ready with a couple of jobs outstanding.  I had wanted to start the hour-long journey back home before around 4pm to avoid the rush hour and riding after dark.  However, the work wasn’t completed until after 5 o’clock and so by the time I’d settled the bill with the mechanic and had some chai, it was gone six and the rush hour was in full swing.

To make matter worse, one of the jobs that remains outstanding is with the dynamo and battery charging circuit. It’s all been rewired, the dynamo serviced and a new battery fitted. The dynamo seems to give a reasonable voltage output, but there isn’t much current getting to the battery, the net result being that the headlamp was only glowing dimly after the first couple of kilometres on the way home (the battery was already pretty empty before I set off). So it was down to side lights, although a lose connection on the front bulb meant that even that was intermittent!  Then I ran out of petrol (the mechanic said it was getting low, whereas he must have meant down to the vapours, but luckily this was only a few hundred metres from a petrol station so not a real problem in the end.

Rear view of my restored Matchless G3Ls

Rear view of my restored Matchless G3Ls

But nevertheless, we made it home in one piece – and I think if we survived rush hour Hyderabad by night, we can survive anything the UK has to throw at us!  The bike felt pretty good too, although quite a different ride to the old Bullet I’ve been plodding around on for the last month or two.

The gearbox is great and very precise, again very different to my Enfield which has more false neutrals then selectable gears.  I kept the rev’s low all the way to run in the new piston and bore, but it certainly seems to have plenty of low-down grunt!

The kick start is rather challenging at the moment though, although I’m assured the engine will free up as it wears in.  For now though I can stand with my full weight on the kick start if the engine is in the wrong piston and it still won’t turn over; no worries about not having any compression.  There is a technique though and I’m picking it up slowly as we bond.  Whether I will be able to start it tomorrow from cold remains to be seen!

So there are a few small jobs still to be completed (mainly the charging circuit), but I’ll happily complete these at home with the help of all the old Lucas service manuals I found this morning on Christian’s Archive – that will give me some pleasant tinkering time for the next couple of weeks.

But most importantly, the bike is at long last rideable (by Indian definition, a motorbike with no lights or horn is perfectly roadworthy!) and so it’s now really all about getting out and about, clocking up some kilometres and running in the engine.  Should be good fun, especially as my wife announced completely out of the blue over the weekend that she actually quite likes riding on the back of the bike.  And there was me thinking that the moped adventure we had down in Goa a month or so back had traumatised her against bikes for life!

21st August 2012 James

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Where’s my kick start gone? →

7 Responses to Restoration complete at last!

  • clive 7th December 2010

    I hope you really enjoy your bike, I have.  Respect for negotiating that traffic.  I have never managed to get a dynamo to run headlight in traffic for any length of time, though always turning back to sidelights when going slowly.  Fine so long as you are not in the dark.

    Reply
    • James 7th December 2010

      The joys of 6 volts, as I’m sure I’m shortly to discover!….  😉

      Reply
  • BigAl 7th December 2010

    Simply wonderful! I wish you much joy of it. The level of compression sounds very good indeed – wish my Matchless G5 had that much!
    Just be careful in that mad traffic…Cheers, Al

    Reply
    • James 7th December 2010

      Glad to hear that this much compression is a good thing, I thought it probably was but then also had horrible thoughts of something being reassembled upside down inside the engine.  Think I’ll just need to get down to the gym more to build up my kickstart leg muscles!

      Reply
  • Hank 7th December 2010

    Hey James, nice bike and I can see that your having fun – Finding an old bike to ride is half the fun, restoring it -especially in India- is definitely fun too…..if you don’t lose it that is! The biggest blast is riding a machine that been well set up mechanically as well as electrically. It sure puts a crazy smile on your face and scares a lot of people if they get to see you and you’re not wearing a helmet while you’re riding!
    I’m from Chennai and have made quite a few forays into Hyderabad searching for old machines and have been quite lucky at picking up bikes and meeting some nice (and not so nice people)….do let me know if you need any help in getting something for your bike or if you just need second opinions on mechanical issues. I be glad to help. Ride safe and have a great time.
    There’s link to few of my bikes on PhotoBucket here.

    Reply
    • James 7th December 2010

      Thanks Hank!  Having ridden previously only in the UK where helmets are compulsory, I really don’t like not having something on my head – it just feels wrong!  But I have managed to pick up a good old-style half-helmet here in Hyderabad which still gives the ‘wind in your face’ feeling.  🙂

      Reply
  • LJ. 17th October 2011

    Fantastic reading! Hope your still riding that bike in India… I remember being on a Matchless around Madurai way back in early 1980s and being ridden around New Delhi on a bullet… both occasions on the pillion seat.

    Reply

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